Isocyanate Exposure Monitoring & COSHH Assessment

Protect your workforce from asthma and sensitisation with expert Isocyanate Exposure Monitoring from Synergy Environmental Solutions.
We provide both air monitoring and biological monitoring, following HSE guidance on selecting the most reliable method depending on your processes.

Vehicle spray painter wearing air-fed respiratory protection who needs Isocyanate Exposure Monitoring

What Are Isocyanates?

Isocyanates are highly reactive chemicals used in:

  • 2-pack paints & clearcoats (vehicle refinishing)
  • Polyurethane foams & adhesives
  • Spray insulation (PU foam)
  • Resin systems & coatings
  • Specialist manufacturing processes

Common forms include:

  • HDI (hexamethylene diisocyanate) – vehicle paint spraying
  • MDI (methylene diphenyl diisocyanate) – foams/adhesives
  • TDI (toluene diisocyanate) – manufacturing/resins

Isocyanates are the leading cause of occupational asthma in the UK.
Once sensitised, workers can react to extremely low levels.

Health Risks of Isocyanate Exposure

Even very short-term exposure can cause:

  • Occupational asthma
  • Wheezing and breathing difficulties
  • Eye, nose, throat irritation
  • Long-term lung damage
  • Sensitisation (permanent)

Isocyanates are so potent that exposure must be reduced as low as reasonably practicable (ALARP).

Our Isocyanate Monitoring Service

Isocyanate Exposure Monitoring FAQs

Q1 Why is air monitoring for isocyanates sometimes unreliable?

Exposure peaks can be extremely short, sampling may miss the highest-risk moment, and isocyanates can degrade before analysis — leading to underestimated results.

Q2 When is biological monitoring recommended?

HSE recommends biological monitoring for spray painting and coating processes because it reflects actual absorption, including skin exposure and RPE breakthrough.

Q3 Do I need both air and biological monitoring?

Often yes. Air monitoring shows airborne levels and control performance, while biological monitoring shows true worker exposure.

Q4 What industries use isocyanate monitoring?

Vehicle refinishing, paint spraying, PU foam application, adhesive spraying, composite manufacturing and industrial coating.

Q5 Can isocyanates cause asthma?

Yes — they are one of the leading causes of occupational asthma and can cause lifelong sensitisation.

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Why Choose Synergy Environmental Solutions for Isocyanate Monitoring?

  • Occupational hygiene consultants specialising in air and biological isocyanate monitoring
  • Clear interpretation of results (no jargon)
  • HSE-aligned methods (including biological guidance)
  • UK-wide coverage
  • Fast turnaround reporting
  • Practical recommendations to reduce exposure

We help you understand real exposure, not just the air concentration.

Book Your Isocyanate Exposure Monitoring

Protect your workers and comply with COSHH.

Request a Quote

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